SY-GNL Series High-Speed Multi-Lane Granule Stick Pack Machine
The ZSYAN SY-GNL Series Multi-Lane Granule Stick Pack Packaging Machine is a high-speed production system designed for single-serve stick packs and sachets from 1g to 50g. Available in 4 to 20 lanes, it delivers high-volume production speeds up to 1,000 stick packs per minute (20–50 cuts/min across lanes). Featuring precision multi-track volumetric metering or micro-weighing, synchronous pneumatic slitting knives, round corner contour dies, and automated film tracking, it maximizes plant throughput while reducing film packaging waste by 30% compared to traditional wide pouches. Fully compliant with pharmaceutical cGMP and food safety standards.
Engineering Advantages & Technical Highlights
Precision-machined in Zhongshan, Guangdong with industrial-grade European standard electrical components.
Ultra-High Multi-Lane Output
Runs 4 to 20 lanes simultaneously, converting large single-roll film into hundreds of individual stick packs per minute with a single machine operator.
Round Corner & Tear Notch Cutting
Servo-driven die cutters produce child-safe round corner stick packs with laser-sharp easy-tear notches for convenient opening.
Individual Lane Weight Calibration
Each volumetric track can be finely calibrated independently, ensuring consistent fill weight accuracy across all active lanes.
Technical Specifications Matrix (EAV Model)
Standardized factory specifications. Custom voltages (110V/220V/380V/480V 50-60Hz) and conveyor integration available.
| Model Configuration | SY-GNL400 (4–6 Lanes) | SY-GNL600 (6–10 Lanes) | SY-GNL800 (10–20 Lanes) |
|---|---|---|---|
| Number of Lanes | 4 to 6 Lanes | 6 to 10 Lanes | 10 to 20 Lanes |
| Max Speed Output | 160 – 300 packs/min | 240 – 500 packs/min | 400 – 1,000 packs/min |
| Target Fill Weight | 1g – 30g | 1g – 30g | 1g – 20g |
| Stick Pack Width | 15 – 40 mm | 15 – 35 mm | 15 – 30 mm |
| Stick Pack Length | 50 – 180 mm | 50 – 180 mm | 50 – 160 mm |
| Contact Metallurgy | SUS304 / SUS316 cGMP | SUS304 / SUS316 cGMP | SUS304 / SUS316 cGMP |
| Power & Footprint | 380V 50Hz, 4.5 kW; 2.2m² | 380V 50Hz, 6.5 kW; 2.8m² | 380V 50Hz, 9.0 kW; 3.6m² |
Material Suitability & Application Boundaries
Our engineering laboratory verifies physical handling tolerances to prevent jamming, breakage, or product degradation.
✅ Factory-Verified Ideal Applications
- Single-Serve Beverage Granules: Instant coffee stick packs, instant tea, creamer, energy drink mix.
- Nutraceutical & Pharma: Probiotic powders, electrolyte granules, vitamin crystals, fever granules.
- Catering Condiments: Sugar sticks, salt packets, pepper sachets for airlines, hotels, and cafes.
❌ Unsuitable Products & Alternative Systems
- Bulk Products Over 100g: Use our single-lane VFFS bagger for retail pouches over 100g.
Turnkey Packaging Line Integration Workflow
Seamlessly pair with upstream feeding and downstream end-of-line case packing equipment.
Jumbo Film Slitting
Single master roll unwinds and is slit by rotary circular blades into individual lane strips.
Parallel Collar Forming
Precision multi-lane forming tubes fold each strip into vertical stick shapes.
Multi-Track Dosing
Synchronized multi-cup metering releases granules into each tube simultaneously.
Ultrasonic / Thermal Sealing
Heated bars seal longitudinal and cross seams with easy-tear notches.
Collated Exit & Cartoning
Counted stick packs discharge onto conveyor feeding downstream automated cartoner.
Frequently Asked Questions (FAQ)
Direct answers from our senior packaging machinery engineering team.
Q Can the machine be integrated with an automatic cartoner?
Yes. ZSYAN multi-lane stick pack machines are frequently paired with our continuous horizontal cartoner to count, collate, and box 10, 20, or 30 stick packs into retail cartons automatically.
Q What happens if one lane runs out of film or jams?
The PLC system monitors all lanes in real time. If an optical sensor detects mark misalignment or temperature deviation, the machine pauses and highlights the exact lane on the touchscreen.