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Double-Roll Film Mesh Bag Packaging Machine

SUS304 Food-Grade CE & ISO9001 Certified 12-Hour CAD Turnaround
SY-WDJ-DR / SY-TWJ Double-Roll Film Mesh Bag Packaging Machine
Engineering Model: SY-WDJ-DR / SY-TWJ2500/5000

SY-WDJ-DR / SY-TWJ Double-Roll Film Mesh Bag Packaging Machine

The ZSYAN SY-WDJ-DR (SY-TWJ) Double-Roll Film Mesh Bag Packaging Machine is a high-speed continuous packaging solution featuring a motorized dual-mandrel turret for non-stop roll changeovers. Packing produce from 500g to 5000g at speeds of 25 to 42 bags per minute, it eliminates 45 minutes of daily stoppage by pre-loading a standby tubular net roll that indexes into position in under 2 minutes. Combined with branded PE film banner heat-sealing and continuous coiled galvanized iron wire U-clipping (saving >45% consumable costs), it is engineered for high-throughput onion, potato, and citrus packhouses requiring non-stop 24/7 reliability.
Packaging Speed 25–42 Bags/Min
Netting Architecture Dual Rotary Turret (Non-Stop)
Changeover Downtime < 2 Minutes Quick Turret
Bagging Scope 500g – 5000g Produce
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✓ 12-Month Mechanical Warranty
✓ Overseas Field Commissioning
✓ Fast 10-15 Day Lead Time

Engineering Advantages & Technical Highlights

Precision-machined in Zhongshan, Guangdong with industrial-grade European standard electrical components.
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Dual-Mandrel Turret (Zero Production Interruption)

Houses active and standby mesh rolls simultaneously on a motorized carousel. When the active sleeve ends, optical sensors trigger 180° indexing in under 120 seconds.
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Branded Film Ribbon & U-Clip Integration

Simultaneously pulls printable brand film ribbon and tubular mesh netting, clinched with online coiled galvanized wire staples for high-impact supermarket shelf presence.
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Continuous 24/7 Industrial SUS304 Chassis

Electropolished stainless steel construction with dust-sealed servo drives and waterproof bearings withstands agricultural dirt and moisture.

Technical Specifications Matrix (EAV Model)

Standardized factory specifications. Custom voltages (110V/220V/380V/480V 50-60Hz) and conveyor integration available.
Parameter / Specification SY-TWJ2500 (1–2.5 kg) SY-TWJ5000 (2.5–5 kg)
Packaging Capacity Range 500g – 2,500g 1,000g – 5,000g
Packing Speed Output 28 – 42 bags/min 25 – 36 bags/min
Mesh Roll Architecture Motorized Dual Rotary Turret Motorized Dual Rotary Turret
Roll Changeover Downtime < 2 minutes (standby pre-loaded) < 2 minutes (standby pre-loaded)
Closure Method Continuous Galvanized Iron Wire U-Clip Continuous Galvanized Iron Wire U-Clip
Forming Tube Diameter 150 mm / 190 mm interchangeable 190 mm / 220 mm interchangeable
Power & Air Consumption 3-Phase 380V, 3.5 kW; 0.65 MPa 3-Phase 380V, 4.2 kW; 0.65 MPa
Machine Dimensions & Weight 1850 × 1450 × 2350 mm / ~650 kg 1950 × 1550 × 2450 mm / ~720 kg

Material Suitability & Application Boundaries

Our engineering laboratory verifies physical handling tolerances to prevent jamming, breakage, or product degradation.

✅ Factory-Verified Ideal Applications

  • Commercial Allium Packing: Yellow onions, red onions, garlic bulk net bags (1kg – 5kg).
  • Root & Tuber Produce: Washed potatoes, sweet potatoes, beetroots, rutabagas.
  • Citrus & Hard Fruit: Oranges, grapefruits, lemons, mandarins in breathable branded bags.

❌ Unsuitable Products & Alternative Systems

  • Soft Delicate Fruits: Strawberries, ripe peaches (use shallow fruit punnets or flow wrap).
  • Micro Granules Smaller than Mesh Aperture: Small cherry tomatoes or loose peas (use VFFS film pouches).

Turnkey Packaging Line Integration Workflow

Seamlessly pair with upstream feeding and downstream end-of-line case packing equipment.
Step 01

Infeed Weigher Discharge

Combination weigher releases batched produce down stainless centering chute.
Step 02

Dual-Mandrel Turret Netting

Produce drops through active mandrel into continuous tubular mesh sleeve.
Step 03

Branded Film Pull

Servo film transport pulls customized brand ribbon along netting seam.
Step 04

Pneumatic U-Clip Swaging

Continuous coiled galvanized wire punches and folds dual U-clips online.
Step 05

Thermal Cutoff & Take-Away

Sealed mesh bag drops gently onto padded takeaway conveyor.

Frequently Asked Questions (FAQ)

Direct answers from our senior packaging machinery engineering team.

Q How much downtime does the double-roll system actually save?

Conventional single-roll baggers require 12-18 minutes per mesh roll swap. Packing 15,000 bags/day requires 3-4 roll swaps, losing 45-60 minutes daily. The double-roll turret reduces this to under 2 minutes per swap, recovering 40+ productive minutes per shift.

Q Can it run with pre-printed brand film labels?

Yes. The machine includes a synchronized optical print-mark sensor that registers the brand logo and barcode on the center film band precisely on every bag.

Ready to Optimize Your Packaging Line with SY-WDJ-DR / SY-TWJ2500/5000?

Receive an engineered quotation, equipment layout drawings (2D/3D CAD), and sample test videos within 12 hours.
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