Fresh Fruit & Vegetable Mesh Bag Packaging Solution
Fully automated turnkey packing line integrating automatic infeed, cleated elevation, multihead combination weighing, inclined non-bruising net tube bagging, thermal wine-glass label thermal transfer tagging, and rotary sorting turntable for citrus, garlic, onions, and delicate orchard produce.
Core Production Advantages
- ✔
Anti-Bruise Gentle Handling: Inclined chute angle with food-grade cushioned contact surfaces eliminates impact damage on delicate lemons, oranges, and soft produce. - ✔
High Capacity: Continuous throughput of 20 – 35 mesh bags per minute with automated multihead weighing precision (±0.5g). - ✔
Intelligent Dual Alarms: Automated out-of-net optical detection and wire-break alarm ensure zero unattended line stoppage. - ✔
Non-Stop Net Change: Electric motorized dual-tube rotation enables rapid mesh sleeve replacement without halting the production cycle. - ✔
45% Consumable Savings: Continuous coiled wire U-clipping reduces consumable costs significantly compared to pre-formed aluminum clips.
7 Turnkey Line System Components
Coordinated full-line engineering seamlessly synchronized via central PLC touch control.
Vibratory Feeder
Heavy-duty SUS304 receiving hopper with gentle adjustable frequency vibration to buffer bulk crops and provide steady, anti-bridging material flow.
Flighted Cleated Incline Elevator
Food-grade modular cleated flight belt elevates produce smoothly without rollback, bruising, or skin friction to the high-level platform.
Mezzanine Work Platform
Heavy-duty stainless steel frame with anti-slip checker plate flooring and standard 1.1m safety guardrails for effortless inspection and cleaning access.
Multihead Combination Weigher
10/14-head high-precision load cell weigher with gentle-drop cushioned hoppers, achieving target package weights (250g–5000g) with ±0.5% accuracy.
Inclined Mesh Bag Machine Main Unit
SY-WDJ2500 / SY-WDJ5000 inclined automatic net clipper. Performs automatic net drawing, thermal tag feeding, wire U-clipping, and bag separation.
Finished Product Takeaway Conveyor
Ascending PVC belt with guide rails transfers completed mesh bags from the machine discharge port up to sorting height safely.
Rotary Accumulation Turntable
Motorized 1000mm/1200mm diameter SUS304 turntable buffering finished bags for packing into master cartons or crate loading without bottle-necking.
Target Application Produce Scope
Specifically engineered for high-breathability retail packaging across premium fresh produce:
🍎 Fresh Orchard Fruits
Citrus & Subtropical:(Lemons), (Navel Oranges), (Limes), (Mandarins), (Passion Fruit), (Grapefruit), (Citrus Varieties).
Stone Fruits: (Peaches), (Pomegranates), (Persimmons), (Avocados).
🥔 Fresh Market Vegetables
Root & Bulb Crops: (Garlic Bulbs), (Potatoes), (Yellow/Red Onions), (Shallots), (Ginger), (Water Chestnuts), (Taro).
Solanaceous & Round: (Round Eggplants), (Cherry/Plum Tomatoes).
Technical Specifications
| Parameter | SY-WDJ2500 Turnkey Line | SY-WDJ5000 Turnkey Line |
|---|---|---|
| Packaging Speed | 20 – 30 bags/min | 25 – 35 bags/min |
| Bag Weight Range | 250g – 2500g (0.5 – 5.5 lbs) | 500g – 5000g (1.1 – 11 lbs) |
| Closure Mechanism | Continuous Coiled Galvanized Wire U-Clip | Continuous Coiled Galvanized Wire U-Clip |
| Wineglass Label Applicator | Servo Auto Thermal Print & Punch | Servo Auto Thermal Print & Punch |
| Applicable Netting | Knitted / Extruded PE / PP Tubular Mesh | Knitted / Extruded PE / PP Tubular Mesh |
| Total Line Power | AC380V / 220V 3-Phase, 5.5 kW | AC380V / 220V 3-Phase, 7.5 kW |
| Compressed Air | 0.6 – 0.8 MPa, 0.45 m³/min | 0.6 – 0.8 MPa, 0.55 m³/min |
| Line Footprint (L x W x H) | Approx. 7500 x 3200 x 3600 mm (Customizable) | Approx. 8200 x 3500 x 3800 mm (Customizable) |
Looking to Automate Your Fresh Produce Packing Facility?
Send us your product sizes, daily target volume, and workshop ceiling height. Our senior packaging line engineers will provide a tailor-made 2D/3D CAD plant layout and exact turnkey quotation within 24 hours.