GMP-COMPLIANT PHARMA SACHET LINE | SUS316L CONTACT PARTS

Pharmaceutical Powder & Granule Sachet Packaging Solutions

Precision auger and volumetric dosing lines for oral powders, effervescent granules, probiotics, and API sachets. Built around GMP hygiene principles with SUS316L product-contact parts, cross-contamination-free quick-strip hoppers, batch/expiry coding, and aluminium-foil barrier sealing that protects moisture-sensitive formulations.

0.5g – 50g

Unit-Dose Sachet & Stick Range

±1.0%

Servo Auger Dosing Accuracy

Up to 480 ppm

Multi-Lane Stick Pack Output

GMP / SUS316L

Hygienic Pharma-Grade Build

WhatsApp Instant Consultation

ALL-INCLUSIVE VERIFIED CASES

Pharmaceutical Powder Application Gallery

Click any verified pharma application below to view sachet formats, foil laminates, and print/code results.

NUTRACEUTICAL POWDER

Probiotic Powder Stick Pack Packaging Solution

• SELECT PHARMA CASE (ORAL POWDER • GRANULES • PROBIOTICS)

Technical Challenges & Engineered Solutions

How ZSYAN tackles specific material properties, flow friction, and bag seal integrity for this sector.

CHALLENGE

Moisture Uptake in Hygroscopic Formulations

ZSYAN SOLUTION

Effervescent and probiotic powders cake within minutes at high RH. We seal in Alu/PE foil with heated-jaw dwell control and offer an enclosed dosing zone with dehumidified air purge.

CHALLENGE

Dose Uniformity on Micro Fill Weights

ZSYAN SOLUTION

Sub-gram doses demand repeatable fill. Servo-driven auger with agitator, closed-loop weight feedback, and per-lane trim keeps deviation within ±1.0% across every lane.

CHALLENGE

Cross-Contamination & Line Clearance

ZSYAN SOLUTION

Tool-free hopper, auger and forming collar removal allows full product changeover and cleaning validation in under 30 minutes, with SUS316L contact parts and Ra≤0.8µm finish.

Standard Technical Parameters & Utility Requirements

Engineering metrics for factory planning and pneumatic/electrical utility sizing.

Specification Metric	Standard Range / Value	Engineering Implementation Notes
Applicable Materials	Oral powders, effervescent granules, probiotics, electrolyte & API powders	Free-flowing and semi-cohesive powders
Dosing System	Servo auger filler / volumetric cup for granules	Agitator & anti-bridging hopper
Packaging Speed	40 – 60 bags/min single lane; up to 480 sticks/min multi-lane	Depends on fill weight and lanes
Pouch Types	3-side seal, 4-side seal sachet, stick pack	Tear notch & easy-open cut
Film Substrates	PET/AL/PE, Paper/AL/PE, high-barrier laminates	PID temperature control ±1°C
Compliance Options	Batch/expiry thermal printer, vision inspection, checkweigher	Data logging & password-level HMI

Engineering FAQ for This Solution

Common questions regarding commissioning, film compatibility, and overseas support.

Q: Can the line meet GMP cleanroom requirements?

A: Yes. The frame is fully SUS304 with SUS316L contact parts, sloped surfaces, and sealed electrics suitable for controlled D-class production areas.

Q: How accurate is dosing for 1g sachets?

A: With the servo auger and agitated hopper, typical accuracy is ±1.0% on free-flowing powders, verified by inline checkweighing.

Q: Can you print batch numbers and expiry dates?

A: A thermal transfer or ribbon coder is integrated on the film path and synchronized with the PLC, with optional vision verification.

Get a Custom Pharmaceutical Powder Packaging Solution Proposal

Send us your product details, target pack size, and required speed. We will return a tailored 2D/3D plant layout and formal quotation within 12 hours.